Horizontal Color Shifts; Microbanding; Print Swath Shifts

 

Select the best image or images below to characterize the problem your printer is experiencing:

 

2-1.

If horizontal bands appear at regular intervals ensure the Autowipe function is turned off. Also ensure Preheat values are returned to default (Init Settings selected will return all user settings to default). Perform a test print from multiple applications to verify problem is not application or RIP specific. Call for service.

2-2.

For colors which are inconsistent across the image, typically the left and right sides are different from the rest of the color space (referred to as ghosting), please ensure the preheat levels are optimized. Also slow the printer speed down and increase print pass mode, adjust preheat levels of affected color as necessary. You may have to fill white space areas with 2% yellow to control on printer models that do not have preheat settings (NovaJet PRO 50 and earlier).

2-3.

If horizontal swath shifts appear in randomly throughout the print then the carriage bushings are either dirty or worn. Replace carriage bushings. The exception is NovaJet PRO 600e printers with firmware versions 2.12 and below. Upgrade firmware on the NovaJet PRO 600e printers before assuming bushings are defective. Call for service.

2-4.

If long horizontal swath shifts appear randomly across the entire print and extend beyond the page layout borders then the firmware version is functioning incorrectly or the servo motor is starting to fail. On the NovaJet PRO 600e printer models with firmware versions 2.12 and below this problem has been observed. Upgrade the firmware on the NovaJet PRO 600e printers before assuming hardware is defective. Symptoms could also be caused by dirty or worn carriage bushings. Inspect carriage bushings. Call for service.

2-5.

If the color changes slowly (i.e. over 1 meter) in the vertical direction as the image is printed then the media may have suffered humidity exposure and damage. If the media is verified good and the problem continues then the Main Board may be defective. Rotate image 90 degrees in application and ensure blur filters are not used. Perform a test print from multiple applications to verify problem is not application or RIP specific. Call for service.

2-6.

If the color dramatically changes or shifts once (exhibits a hard border) at the beginning of each print then the network, NT server, print server, or printer carriage board is at fault. Verify the Raster Image Processor or Driver is not causing the problem by printing a test print directly to printer from the sample images CD supplied with printer. Call for service.

2-7.

If the color changes or shifts quickly (soft border) and one color fails to continue to print then ink starvation has occurred (i.e. magenta is lost completely in the example above). Ensure the cartridge is primed properly and contains approximately 20 ml of ink. The ink level inside the cartridge must be between 8 ml and 40 ml to sustain the required negative pressure for normal print operations. Use the syringe and syringe tip provided with the printer to place ink into cartridge (print head). Reprime the cartridge using the suction bulb, NovaPrime, or EasyPrime device. Check all ink delivery line connections and retest by running a color test in a low pass print mode.

If the problem continues or returns after a short period of time then replace cartridge tubing needle and cartridge to help isolate the problem. Call for service.

 

2-8.

If the color dramatically changes or shifts multiple times (each change exhibits a hard border) down the print then the RIP or NT server likely has a problem with the service pack version or a problem exists with the print server. Verify the Raster Image Processor or Driver is not causing the problem by printing a test print directly to printer from the sample images CD supplied with printer. For parallel cable connectivity verify all hardware is IEEE 1284 compliant (includes wall switches). Perform a test print to isolate problem. Call for software support.

 

2-9.

If microbanding (depicted above) is occurring in the printed output then defective cartridges, printer calibrations, or low print pass modes typically cause the error. Ensure the proper print pass mode is utilized for enhanced photo operations. Use the following suggested printer settings to ensure microbanding does not occur for each printer model:

NovaJet PRO/PRO 50/Croma24/NovaCut: -4 Pass, UNI-DIR, 7000 firing rate

NovaJet PROe/600e/500/505/630/700/750: -6 Pass, BI-DIR, 10 Speed

NovaJet 850, 2x4 mode: -4 or 5 Pass, BI-DIR, 10 Speed

NovaJet 850, 1x4 mode: -6 Pass, BI-DIR, 10 Speed

NovaJet 850, 1x8 mode: -4 or 6 Pass, BI-DIR, 10 Speed

Ensure the Prime pattern is correct. The jet test (diagonal line) for each color must be consistent in thickness and color. Ensure no clogs are present (either bypassed or cleared through cleaning.) The integrity of the prime pattern is critical to prevent microbanding. The example of the prime pattern below illustrates a defective magenta cartridge.

Rotate image 90 degrees in application and ensure blur filters are not used, resend file to printer. Perform a test print from multiple applications to verify problem is not application or RIP specific. Do not use printers internal test print to verify banding problems as this is vector data which may exhibit normal vector dithering patterns. Replace all cartridges of affected color to isolate problem. Call for service.

 

2-10.

If data is missing within a print then the print server is typically at fault. Ensure 10/100 baseT network hubs are used (not switches); 100 baseT ethernet connectivity is suggested to ensure optimum data rate. Turn off redundant IP protocols and screen savers. Isolate the printer from other peripherals on the network by placing printer on its own direct network interface if necessary; some RIPs allow multiple printer configurations. The NovaJet 850 printer (and some NovaJet 700 printers) require 100 baseT networking to meet the 1 MB/sec data rate requirement or data starvation will occur. Call for network administration support.

 

2-11.

If diagonal banding appears down the image then typically the printer hardware is at fault (servo motor pulley is bent) assuming the Raster Image Processor (RIP) is not causing the error. In some cases the diagonal banding can be caused by dirty or defective carriage bushings (but typically only up to a 10 degree angle from the vertical plane.) Rotate image 90 degrees in application, resend file to printer. Perform a test print from multiple applications to verify problem is not application or RIP specific. Call for service.

2-12.

If regular horizontal bands appear along the right edge of the media then typically the service station or cartridge print heads are dirty. Clean service station by rinsing with distilled water and blot the bottom surface of all cartridges with a lint-free towel saturated with distilled water. Reprime cartridges using the suction bulb, NovaPrime, or EasyPrime to clear all jets. Ensure adequate vacuum suction is present on printer's underside; air should be blowing out of exhaust port (s) when print operations are activated. Call for service.

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